​Optimisation

Our optimization service includes the five fields of plastic part production: part design, mold, runners' systems, materials and mold flow analysis. The mold flow support us in suggesting improvements. An anomality seen during the analysis that can be modified could enhance the complete process of the production. Can the cycle time be improved? This can go through a cooling analysis or, in other cases, finite element analysis (FEA). Do you need to optimize deformations? Do you need more information on the warp? Do you want optimize the production? Do you want to reduce the weight of the plastic parts? Solution M2 is here to help!

Production Optimisation

Design-wise, we support businesses so they can gain profits by reducing parts’ weight. If you change the parts’ thickness, will you still be able to manufacture it with 10% less weight? What adjustment should you make to the mold?

Solution M2 will support your optimization projects’ design and more.

​Simulation

Simple solutions to possible problems can be found using the mold flow while it can be more complex to do so on the factory floor. The mold flow supports us in suggesting improvements. An anomaly seen during the analysis that can be modified could enhance the complete process of the production. The mold flow is more than a prediction tool, it serves as a communication tool between the different authorities within the organization. Via visual support of the making of the plastic part, people involved in the production process will be able to use the simulation as a tool to ensure a good flow within the projects. In the best case, the analysis should be done at the start of mold production to begin adjustments before it is too late.

​Plastic Flow
Phase 1

With the help of a fast and effective analysis, we are able to see what works and especially what does not work. Indeed, simply by watching how the part reacts according to given parameters, mold users start their test with much more information and can ensure a better and faster production. Basic analysis can be a remarkable tool in your team!

Gate Location
Mold Modification Expensive
Air Traps
Major Filling Problems
Hot Sprue / Runners Sizing
Flow Leaders

​Part Warping
Phase 2

This analysis is for those who want to see further in the production of their plastic part. Of course, we want to know if the part is filling efficiently. However, a even more important question arise : will it fit within the production criteria and tolerances put in place? Phase 2 look for validation data with the mold, the assembly tolerances between certain plastic parts and more. Do two of your parts have trouble fitting together? Meet with our experts!

Mold Tolerances
Assembly Tolerances
Esthetic Defects
Wraping
Material Deformation

​Mold Cooling
Phase 3

Cooling helps you get the best cycle time possible while using less energy. This could be complete tooling for the production of your plastic parts. Is the cooling optimal depending on the partDo I have enough cooling lines? How cycle time can be improves with a MoldMAX insert? 


Phase 3 is an optimization of the cycle time, but also an optimization of the part warping. You need to optimize the deformations and have more information on the warpWe will determine the right amount of cooling lines instead of drilling everywhere. This is a complete tool for the production of your part. 


Optimize Deformation

Efficient Cooling

Reducing Cycle Time

Mold Performances